Duct Transition Loss Coefficient

Diffuser expansion & reducer contraction — Idelchik 5-2 & 5.23.

Skip ahead: size a transition in the free duct static pressure calculator and it computes the loss from the live coefficient tables — no interpolation by hand.

Expansion (diffuser) — Idelchik Diagram 5-2

When duct area enlarges, downstream velocity drops. The coefficient is referenced to the upstream (fast) velocity and depends on the included angle — steep transitions lose much more:

Area ratio1.52.03.04.06.010
Gradual (~25°)0.170.260.380.420.490.49
Abrupt (~60°)0.220.330.550.680.760.80
Model limit: these are the calculator’s two angle presets, not an optimization of transition angle. The expansion table is derived from a conical-diffuser case with a specified inlet condition; rectangular or disturbed-inlet installations need separate review.

Contraction (reducer) — Idelchik Diagram 5.23

The contraction table below is referenced to the downstream (fast) velocity. The app converts it to an upstream reference by multiplying Co by (Ain/Aout)² before multiplying by upstream velocity pressure. Do not apply that conversion a second time.

Area ratio (in/out)1.52.03.04.06.0
Gradual (~25°)0.0370.0470.0450.0440.044
Abrupt (~60°)0.0540.0680.0660.0680.073

Static pressure and irreversible loss

In a contraction, velocity and velocity pressure rise while static pressure falls. The favorable pressure gradient can limit separation, so a well-shaped contraction often has a small irreversible total-pressure loss. It does not recover static pressure. In an expansion, velocity pressure falls and some can become static pressure, but separation and friction reduce that recovery. A total-pressure loss coefficient describes the irreversible loss, not the full change in static pressure.

Pitfall: putting a large abrupt diffuser right after a fan is a classic source of unexpected static-pressure loss. Model it in the calculator and compare gradual vs. abrupt in the per-segment results.